Four identical industrial units under assembly in a row in a bright fabrication hall, each at a different stage, with a gantry crane overhead

MaxIron Portal

Upgrade several MAS estates with the same sequence.

Upgrade Factory is a multi-estate engagement for customers running five or more estates against a shared deadline. We survey every estate, agree one upgrade sequence and schedule waves on one calendar. Findings from each wave are added to the sequence for the next.

Upgrade Factory is provided through MaxIron Portal. Scope and price depend on estate count, starting versions, test coverage and the agreed upgrade calendar. Quote on request.

Fleet readiness

What has to be true before a fleet can be upgraded as a fleet

The five conditions are cumulative. Survey consistency comes first; a reusable sequence follows once every estate has an owner, a viable window and a way to carry findings into the next wave.

  1. Rung 5

    What one estate learns is written into the sequence

    Upgrade Factory sits here
    Requires
    Findings folded in before the next wave, so estate seven inherits six estates of them.
    Skip it and
    Senior people rediscover the same patterns twelve times, and the programme leaves projects rather than machinery.
  2. Rung 4

    One wave can slip without the calendar collapsing

    Requires
    Slack to re-date one estate without renegotiating eleven other windows.
    Skip it and
    An estate may be given too little time for testing or cutover when the programme has no allowance for rescheduling.
  3. Rung 3

    Each site has a named person who can stop it

    Requires
    One decision maker per estate, plus one programme owner for wave order.
    Skip it and
    Estates wait on decisions nobody owns, and the report shows technical delay where there is none.
  4. Rung 2

    One sequence covers the routine majority

    Requires
    Enough similarity that one test approach and one runbook shape fit most estates.
    Skip it and
    Estate four gets a fresh plan from people who were not on estate three, so cost per estate stays flat.
  5. Rung 1

    Every estate is surveyed on the same questions

    Requires
    Versions, customisations, integrations, data volumes and cutover constraints, at one depth per estate.
    Skip it and
    Twelve estates meet the same surprises separately, and dates publish before anyone knows which are hard.

What you are buying

One estate, or a fleet on a calendar

Both are run by the same senior people. The unit of work is what differs.

The MAS upgrade service

Your estate and your cutover window, planned around their own constraints. See Maximo to MAS upgrade.

Unit of work
One estate
Priced as
Its own scope and its own rehearsal
Right when
One estate, or a first estate proving the route

Upgrade Factory

One sequence executed many times, a date and window per estate. Usually combined with customisation modernisation and Blueprint.

Unit of work
A fleet, in waves
Priced as
Estate one highest, later estates lower
Right when
Five or more estates against a deadline

Where the effort goes

Where a common upgrade sequence reduces repeated work

Share of the effort on one estate in an illustrative twelve estate fleet

  • Customisation assessment, retirement and rework

    28%

    Decided today by: Your estate. Nine examined on estate one, four retired as unused since 2019.

  • Data volume work and conversion

    22%

    Decided today by: Your data. Quality and volume, not the wave number.

  • Integration proving, plant to finance

    18%

    Decided today by: Every interface, on every estate.

  • Survey, planning and runbook authoring

    17%

    Decided today by: The sequence. Paid on estate one, inherited by two to twelve.

  • Rehearsal, cutover and hypercare

    15%

    Decided today by: Site operations.

Repetition removes the planning line and most of the rediscovery buried in the others. Customisations, data and integrations stay.

The model behind every multi-estate MAS upgrade programme MaxIron runs today, including industrial customers with regulated cutover windows, fleet-scale form of our Maximo to MAS upgrade practice, run by the same senior people.

Illustrative fleet engagement

Twelve estates, fourteen months, one calendar

An illustrative programme with four sites, two regions, twelve classic Maximo estates and one deadline.

  • Survey

    Month zero

    All twelve on one question set, before any date publishes.

  • Wave one

    One estate

    Mid complexity, and the most expensive of the twelve.

  • Wave four

    Three estates

    One month, smaller team than estate one needed.

  • Re-dated

    Estate six

    A plant historian integration, moved rather than compressed.

  • Last cutover

    Month fourteen

  • Left behind

    Survey, runbook, calendar

    Reusable at the next MAS version step.

What this needed from the client

  • A named person per estate who can say when that site stops.
  • Windows confirmed by site operations, not by the calendar.
  • Process owners to test and accept each estate.

Programme boundaries

Three limits on the fleet model

A common sequence reduces repeated planning. Each estate still needs its own assessment, testing and cutover decision.

Your estate sets your dates

A heavily customised estate needing a data conversion takes longer in wave one and wave four alike, and is dated that way rather than as a fleet average.

The first estate costs more than the tenth

The saving comes from repetition and begins after estate one.

Fewer than five estates suit a standard upgrade

A standard Maximo to MAS upgrade is the better shape for fewer than five estates. The initial survey determines which engagement fits.

MaxIron Upgrade Factory, frequently asked questions

Who is Upgrade Factory for?
Customers running five or more IBM Maximo estates that are moving to MAS against a deadline, where a wave calendar is the unit of planning.
How do you decide which estate goes first?
A mid-complexity representative estate, neither easiest nor hardest. Awkward estates are surveyed early, scheduled late, and re-dated rather than compressed.
Do we still get senior MaxIron involvement on every wave?
Yes. Repetition removes rediscovery, not expertise, and customisation modernisation usually runs alongside so upgraded estates stay upgrade-friendly.

See Upgrade Factory with your estate list

Every Maximo estate you run, its version, and when the site can afford to stop. We return the starting point, a wave order, and a per-estate shape.

Bring this to the first call

  • The estate list, with versions and rough customisation depth
  • The deadline driving the programme, and where it comes from
  • Who decides each cutover window, and which windows exist
  • The estate with the greatest known delivery constraints